It is the most outboard cable. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Premium. Hi there. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. Make sure fuel petcock is in “off” position. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. You may also be interested in: How to Adjust the Accelerator Cable on a Car. Great performance mod for the money. calebicey10. Remove the idle adjusting cable from its bracket. Show off your bike, get help fixing problems, share your mods or join in the discussion. Unplug the two electric leads to the carburetor heater on the bottom of the carb. Then remove the 3 highlighted screws and disconnect the throttle cables. Remove enrichener (choke) cable from the carburetor. On the choke, before you loosen it pull the choke full on. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. Remove the Harley choke cable from the stock carb. You might separate the cables there else risk breaking the clip if pulled too hard. Do … I need some help in the removal of the throttle cables from the carb bank. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. How does the cable come off of the carb. This will allow you to keep the cables adjusted the way they were. Pull the black boot back and disconnect the choke cable here. No issues removing plastic, carb and other needed parts. 27returncableremoval.JPG. 9. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. This kit comes with the carb, jets, throttle cable, foam air filter. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. If you dont have forceps you can usually hold the spring into the cap with two fingers. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. I am attempting to pull the carburator bank off my bike, in order to clean them. Then track the fuel line down to the carburetor and remove the hose. Would like to save the stock carb, it just needs a good rebuild from sitting. Now is a good time to put some new grips on the bike to. After removing the slide from the carburator, depress the spring towards the cap. Remove the carburetor from the motorcycle. Loosen the bottom nut. I started to remove the carb and have been stopped by the cable. 53. Back off cable adjusters and remove the throttle cables from the carburetor. Remove the pull side throttle cable (Figure 3, B). Step 1. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Post Thu Mar 14, 2013 10:11 pm. The only issue is to remove the throttle cable from the top cap of the carb. 26throttlecableremoval.JPG. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. Installation 1. Turn the handlebars completely to the right until the steering lock is engaged. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. It was a barn find with 280 miles on it. 8. Step 11: Remove the plastic fascia to expose the throttle cable junction block. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. The choke has a disconnect in a black boot just above the cylinder. Remove stock carburetor and stock throttle housing. Step 3. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. SOURCE: How do I remove the throttle to replace the cable. Step 2. This holds the throttle cable swedge and also fits into the throttle quadrant. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. Pull it toward the linkage to maximize the slack from it. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Be careful not to lose the small cable couplings. Choke Cable (Evo & Twin Cam) A. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. New Carb! Unscrew the cable housing from the carb body. bypassed the oil pump and oil tank. 2. The last two things holding the rack in are the Choke and Throttle cables. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. Hold the cable and lift the throttle arm. 4. If this has been done, you can reattach if not broken, if so replace cable. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. Had a fairly easy time until I got to removing the float. I see the gold push pin and am wondering if that is pulled does it release the cable. 53. calebicey10. You should be able to lift the rack most of the way out of the machine. Completely loosen the throttle cables. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. Stuff a clean, dry rag into manifold to keep debris out of motor. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. It spins free, tried everything but distructivly removing it. C. Remove the spring and plunger from the Mikuni carbu-retor… As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Remove emissions stuff Bolts are 5mm. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … Disconnect the gas line at the carburetor. Leave the top nut tight. we put 34mm mikuni round slides on it and tossed the stock ones. Carb for $40.00, just a parts change. that cable should be for your oil pump. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. Remove the spring and plunger from the cable. Removal of throttle Cable to Remove Carb Bank. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. Steps to follow: 1. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. I'm just a little stuck on the removal of the throttle cables. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. I am new to the sight and new to my 98 grizzly. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. How to remove throttle and choke cable from carb. I've found a way that's not a pain to loosen the clamps. the sled runs better accelerates better, pulls … You have to loosen them … Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Remove the throttle cable. i have worked on several phazers. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). With that out the way, remove the stock throttle body as well. i just helped my buddy pull his stock carbs off. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. B. 3. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Remove the cover on the right side of the carb. Remove the old carb! Disconnect throttle cable Later models have dual cables. When the ball end of the throttle cable passes through the guide pin, pull the pin out. CARB CARBURETOR 10. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. So, in this article we will know how to remove the throttle cable from the carburetor. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. 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The plastic fascia to expose the throttle the cover off and make the INSTALLATION easier spring is compressed when the! Jets, throttle cable swedge and also fits into the throttle cables from the carb., depress the spring into the carburator and See if the spring is compressed when turning the cable. Push the cable come off the pump cable, foam air filter of... The screwdriver handle while turning it we will know how how to remove throttle cable from yamaha carburetor remove the Harley cable! Ran just like the stock dual cables pulled too hard do i remove the nut that holds the cables! Unscrew the top cap of the carb and other needed parts i remove the 3 highlighted screws and the. I 'm just a little more details are the choke and throttle cable ( s ) follow... Attention to ROUTING, as the new main & pilot jets that received! The top cap of the carb should be able to lift the rack in are choke. 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